Description:

Used HOMAG Gantry Processing Center, Model BOF 132/30/R

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The BOF 132 is a gantry-style processing center with electronic control for routing, machining and boring. The model 132 was developed with batch size production in mind for parts made of solid wood, MDF, particleboard and other materials.

Basic Machine
heavy duty construction with high precision linear guides
pre-tensioned rack and pinion gears with digital AC servo motors for the drive in the X axis located on both sides on the gantry
traversing unit with linear guide system, re-circulating ball screw and digital AC servo motor for positioning of the Z axis (travels 535 mm 21-1/16”)
two (2) traversing tables with digital AC servo motors and rack and pinion gears for the Y axes
Auto lubrication for all dives and linear guides

Vacuum Table
Matrix Grooved Vacuum Table “R”
Twin vacuum tables with 2 processing positions for synchronous or alternating machining
Cross grooved table of solid wood prepared for inserting a rubber gasket or a flexible vacuum plug-in module for putting on templates and work pieces
Work pieces are fed manually into the machine from the front
Integrated single-circuit vacuum system, divided into left-hand and right-hand table half
Without templates and clamping devices
Four (4) plug-type connections with single-circuit compressed air system for connecting pneumatic clamping elements
Includes twenty (50) meters of gasket diameter 8 mm
Table created for two processing positions
Working height from floor to table is approx. 850 mm (33-1/2”)

Reference Stops for Matrix Table Homag Unit #7302 (12 of) Individually selectable control of final positions electro pnuematic control stroke 50 mm (1-31/32”) Electrical Equipment
separate switch cabinet, complete with all switch controls and electronic components, installed according to UL regulations.
installation according to switch cabinet installation plan. Operating voltage 480 volt, 3 phase, 60 cycles, +\- 5%.
if the constant operating voltage +\- 5% cannot be maintained, a voltage stabilizer will have to be installed. Recommended environmental temperatures are not to exceed 5C to 35C (41F to 95F) optional air conditioning available
Machine Control System Hardware:
power Control PC85 with PLC control
modern control system including an industrial PC with Windows NT operating system
700 MH processor with 256 MB RAM
1 SCSI hard disk with 9.2 GB
1 SCSI hard disk with 9.2 GB in a exchange slot for data back up
1 CD-Rom drive 32 x
1 floppy drive 1.44 MB
color monitor 17 inch with PC keyboard and mouse
digital drive technology
decentralized assembly field bus technology
network connection Ethernet via additional card and network software (option)
no break power supply (UPS approx 10 minute for the computer shut down)

Software:
operating system Windows NT 4.0
virus protection
1:1 securing (cloning)
operation menu guided with Windows standard
PC85 CNC kernel with:
o multi channel technology for parallel operations
o look ahead function for optimum speeds at the transition points
o dynamic look ahead control for accurate contours
o intelligent process optimization (IPO) for efficient use of the processing units
PC85 software kit with graphic operating programs:
o WoodWop for graphic and interactive creation of CNC programs including postprocessor
o graphic tool data base
o CNC operation
o graphic representation of the vacuum places
o error messages in clear text
o up to 24 alphanumeric length program names

Diagnosis System WoodScout Software kit for the graphical diagnosis of the machine state. With the WoodScout system it is possible to systematically eliminate troubles, which leads to a considerable decrease in down time
Graphical PLC diagnosis in different levels
Learning system due to the possibility of entering the reason of a fault and the measures to eliminate it and recording it in the machines data base for future reference
Optimum support for the elimination of machine down-times

Ethernet Network Connection with TCP/IP Homag Unit #6530
enables the connection of a computer local Ethernet network

Hardware
Ethernet card with RJ45 connection (10 BASE-T) (without cable)

Software
Ethernet interface according to IEEE 802.3
TCP/IP network software with TELNET and FTP
customer provides PC network connection

Basic Equipment
two (2) vacuum pumps 250 m3/hr for vacuum system
all path axes driven via AC-servo motor and adjusted according to feed
incremental measuring system
pneumatic connection R 1/2", 7 bar (101.5 psi)
concrete, dust collection and electrical requirements are included on lay out drawing
machine output depends on individual processing steps
positioning speed max. 80 m/min (3149 in/min) in X- and Y-direction
control of operator area by safety roller and light barrier fence for right-hand side of machine with interlocked door

Technical Data
WORKPIECE LENGTH
In single operation all tools max. 3200 mm 125-63/64”
In alternate operation max. 1850 mm 72-53/64”
WORKPIECE WIDTH
for trimming with tools dia. 20 mm max. 1800 mm 70-55/64”
for all processing units max. 1600 mm 63”
WORKPIECE THICKNESS
max. 200 mm 7-7/8”

For communication and diagnostic purposes, two telephone lines are to be installed at the machine by the customer. The modem is placed at your disposal, free of charge, until machine acceptance. The customer can return
this equipment at the end of six (6) months or choose to purchase it under a separate diagnostic contract. Stiles after warranty modem charge is $285.00 per incident, and will only be charged if 100% resolution is reached.
Main Spindle 14.5 kW Liquid Cooled
For HSK F63 (2 each)
Includes dust collection for all tools and units
Asynchronous motor vector regulated 14.5 KW (19.4 HP) for S1, liquid cooled
Tool weight max. 6kg (13.2 lb) including chuck
Tool length max. 200 mm (7-7/8”) calculated from lower edge of motor spindle
Tool diameter:
o max. 180 mm (7-5/64”) for trimming tools
o max. 200 mm (7-7/8”) for sanding tools
number of revolutions programmable from 0 to 18000 rpm
Total nominal power form 12000 rpm, full torque from 1 rpm to 12000
If the number of revolutions is reduced, the power is decreased accordingly
without tool chuck and without tools

Plate Type Tool Changer 12 Tools
(2 each) For tools and units equipped with HSK F63
Tool changer for 12 tools/unit places
Tool weight max. 6 kg (13.2 lbs) including chuck
Tool length max. 200 mm (7-7/8”) calculated from lower edge of motor spindle
Tools may be equipped as follows:
o 12 x diameter max. 130mm (5-3/16”) or
o 6 x diameter max. 180 mm (7-5/64”) and
o 6 x diameter max. 70 mm (2-3/4”)
o tool diameter max. 200 mm (7-7/8”) for sanding tools

Tool Chuck – Right-Hand Homag Unit #7901 (2 each)
tool chuck with hollow shaft cone HSK F63
integrated collet chuck diameter 25 mm (31/32") for the mounting
of shaft tools
for right-hand rotated tools

Tool Chuck – Left-Hand Homag Unit #7903 (2 each)
tool chuck with hollow shaft cone HSK F63
integrated collet chuck diameter 25 mm (31/32") for the mounting of shaft tools
for left-hand rotated tools

Boring Head Twelve (12) Spindles – Vertical Homag Unit #7406 (2 each)
one (1) motor, 4 kW, frequency controlled, adjustable from 4500 rpm to 7500 rpm
for vertical drilling with stroke 40 mm (1-9/16")
twelve (12) spindles up to max. 35 mm (1-3/8") hole diameter
each spindle can be called up individually
six (6) spindles in X-direction, six (6) spindles in Y-direction
arrangement of spindles in L-form

spindle distance 32 mm (1-1/4")
drill length 70 mm (2-3/4")
shank diameter 10 mm (13/32")

with clamping surface and adjusting screw
without tooling
prepared for the installation of max. one (1) adapter unit

Spindle Return Traverse Stroke For Main Spindle Homag Unit #7427 (2 each) Enables operation of the boring head with router tool remaining in the main spindle for a total length of up to 150 mm (5-29/32”) (includes tool chuck) CNC Programming System Woodwop for PC Homag Unit #6699 This software kit enables the programmer to create Woodwop programs on the office PC using Windows 95/98/2000/NT. It is an exact model of the machine control with same graphics, keystrokes and macro’s.
Comfortable, complete menu/macro surface
Contour creation via integrated program/dimension input by absolute or by variables for parametric creation ( variant programming )
Macro menu for individual process functions
Automatic mirroring of parts
Includes G code post processor in accordance with DIN 66025
Includes DXF conversion from CAD. Layer guidelines must be followed.

Lifting Roller
12 (twelve) lifting rollers located inside the machines grid tables for ease of loading/unloading spoil boards . Pneumatically activated to raise the spoil board above the grid worktable.

Support Rails with Rollers
rollers on the machines tables to support the spoil board as it rolls in/out of the grid tables.

Roller Table
roller table for manual loading/un loading of spoil boards and components. Manual function, table has no servomotors or controls.